CUSTOM TRAY

| dmdentaldesign | OutSourcing Services

What we need from you?

To initiate the design, provide the required case files and photos. Our lab handles the rest.

What We Need from You

•     Scanned case files.

•     Patient photos.

Our Step-by-Step Process

1.    Submit your scanned case files and photos.

2.    We produce the digital file.

3.    After approval, we deliver the STL files.

4.    You are ready to stamp.

Info

Delivery Time: 24h

Revisions: Unlimited

Software: Exocad & 3 Shape

Delivers: STL file 

GET YOUR FIRST WORK DONE FOR FREE

ZERO cost for your first case! Fast, precise and customized results!

E-mail your STL files now to info@dmdentaldesign.com  and get your design ready.

Circular photo of hands pointing to CBCT dental scan on screen showing full jaw X-rays

Custom Tray Design Services – Precision CAD for Optimal Impressions

Professional CAD Design for Custom Trays

DM Dental Design provides specialised remote CAD design services for custom trays, supporting dental laboratories and clinics that require precise and patient-specific trays for optimal impressions. Custom trays improve the accuracy of prosthetic and orthodontic workflows, ensuring better fit, function, and predictability in final restorations.

By outsourcing tray design to experienced CAD professionals, dental teams can enhance workflow efficiency, reduce errors, and achieve more consistent results.

Focus on Fit, Function, and Efficiency

A successful custom tray must offer precise seating, stability, and uniform material thickness. Our CAD designs focus on:

  • Accurate fit to the patient’s dental arch

  • Proper relief and spacing for impression material

  • Stable seating and retention

  • Ergonomic design for easy handling

  • Compatibility with multiple impression materials

These design elements minimise distortion, reduce remakes, and improve the overall quality of impressions

Digital Workflow for Custom Trays

Creating custom trays digitally involves capturing the anatomy of the patient accurately while providing adequate space for impression material. At DM Dental Design, we transform digital scans or STL models into production-ready tray designs compatible with EXOCAD workflows.

Our designs are optimised for 3D printing, milling, or hybrid manufacturing processes, ensuring precision and reproducibility

Material Compatibility and Manufacturing Optimisation

DM Dental Design custom trays are compatible with a range of materials suitable for modern production methods, including:

  • Biocompatible resins for 3D printing

  • Hybrid milling materials for durable trays

  • Thermoplastics for flexible, patient-friendly trays

Each design is tailored to the chosen material, ensuring precision, durability, and efficiency in the lab or clinic.

Customised Solutions for Various Clinical Needs

We create tray designs for a variety of dental procedures, including:

  • Full arch impressions for prosthetics

  • Partial arch trays for crowns and bridges

  • Implant impression trays

  • Orthodontic impression trays

Every design is customised to meet the patient’s anatomy, clinical indication, and production requirements.

Benefits of Outsourcing Custom Tray CAD Design

Outsourcing custom tray design provides several advantages:

  • Access to experienced CAD designers

  • Reduced internal design workload

  • Faster turnaround times

  • Consistent and accurate tray designs

  • Scalable production without increasing staff

DM Dental Design acts as a reliable partner, supporting labs and clinics in achieving high-quality impressions and predictable outcomes.

Communication and Revision Workflow

Effective communication ensures each tray design meets the clinician’s requirements. Our workflow includes detailed case review, clear feedback loops, and efficient revisions to guarantee the final design aligns with clinical and production expectations.

Try Our Custom Tray CAD Service Risk-Free

New clients can evaluate our custom tray CAD service with a free first case, allowing them to experience our workflow, design quality, and communication without risk.

DM Dental Design helps dental professionals improve precision and efficiency in prosthetic, orthodontic, and implant workflows through expertly designed, production-ready custom trays.