Night Guard and Splint Design: What Makes One Work

5 min read

Choosing the type

Most bruxism cases are handled with a full-coverage hard splint on one arch. Partial-coverage appliances risk over-eruption of uncovered teeth if worn long term, and soft guards can encourage clenching in some patients. The prescription should state the type, the arch and the intended thickness.

Thickness and retention

Typical occlusal thickness is 1.5-2.5 mm depending on the available vertical space and the patient's clenching force. Retention comes from a controlled undercut engagement — enough to stay in overnight, little enough that the patient can seat and remove it without stressing the material.

The occlusal scheme

A working splint has even contacts across all antagonist cusps and smooth anterior and canine guidance, so lateral movements disclude the posterior teeth. This is where a digitally designed splint saves chair time: the contacts are already balanced before printing.

Preparing for production

Undercuts are blocked out, the intaglio is offset for the resin's fit tolerance, and the margins are smoothed so no sharp edge irritates the gingiva. Printed splint resins and milled PMMA discs behave differently, so the offset should match the production route the lab uses.

  • Full arch scan plus opposing arch and bite
  • Arch, splint type and requested thickness stated
  • Production method: printed resin or milled PMMA

More guides

Fast, precise and customized results

E-mail your STL files to info@dmdentaldesign.com and get your design ready. First case? Tell us the indication and we'll confirm turnaround before we start.